High Speed Automatic Metal Tube Integrated System Processing Production Line

• Customization: Available
• After-sales Service: Available
• Warranty: Available
• Model NO.: metal tube production line
• Condition: New
• Customized: Customized
• Theory: Pulse
• Application: Industry
• Type: Pipe Production Line
• Color: Customizable
• Suitable for: Copper, Aluminum, Alloy, Carbon Steel, Stainless S
• Technical: Cold Bending
• Company Certificate: ISO9001
• Product Certificate: CE
• Applicable Pipe Shape: Round, Rectangle, Square, Oval, Solid Bar, Profile
• Business Type: Manufacturer
• Annual Production: 50pieces/Year
• Transport Package: Iron Plate with Plywood
• Trademark: IKM
• Origin: China
• HS Code: 8462299000
• Production Capacity: 50sets/ Year

Product Description

Introduction

Product type: pipe intelligent production line, pipe automatic feeding line, pipe forming production line
Product model: φ2mm ~ φ150mm
Main features: With automatic forming processing ability, can realize automatic tube feeding, digital numerical control bending, pipe geometry measurement, automatic fixed length margin cutting, automatic sealing, grinding, marking, drilling, pipe end forming, automatic unloading and other whole process automatic processing.
In small quantities           multi-species               High complexity

1. Research on informationized production management numerical control system for pipe flexible manufacturing
The pipe varieties and specifications are diverse, the precision requirements are high, the processing procedures are complex, the production process involves more process parameters, the various process robots on the pipe flexible production line can work "single", but more need to carry out effective online, which need to be realized by the production management numerical control system based on the information platform. Through the LAN platform, the information production management system realizes dynamic information collection, processing, transmission and storage for each module of the production line, provides data basis for intelligent flexible production, realizes enterprise data sharing, and improves production management level. The information-based production management system has the following functions: (1) model-based conduit process planning and simulation; (2) Robot motion path automatic planning; (3) real-time information collection of production status; (4) Based on the algorithm technology combined with D-S evidence theory and BP neural network, the catheter quality monitoring function of information fusion is realized. (5) Automatic feeding and sound and light alarm function based on multi-sensor feedback signal. (6) Database technology, etc.

2. Research on multi-sensor fusion and machine vision technology
There are many types of aircraft conduits, and their shapes vary after bending, which brings great challenges to the transmission between conduits. The robot needs to accurately transmit the catheter in each process to realize automatic replacement of the processing process. This project aims to study various sensors and machine vision systems, research a multi-sensor fusion and machine vision technology, guide the robot to automatically invoke the running trajectory without manual intervention, and combine the robot online programming with flexible grasp. Realize the intelligent replacement process steps of different pipe diameters, different lengths and different bending shapes of aircraft conduits, and realize the intelligent perception and execution functions of production equipment.

3. Multi-manipulator cooperative working path and flexible control technology
In this project, multiple sets of manipulators are used to realize the switching between multiple processes and the automatic replacement of multiple varieties of tooling molds. In order to realize the flexible automation function, this project intends to realize the non-interference movement function of multiple manipulators through the data analyzed by the conduit digital model. Starting from the movement route, movement stroke, movement speed and movement start of the manipulators, etc. To study the initial pose and target pose of the end of a given mobile manipulator, it is required to find a collision-free path within the working range of the generalized coordinates of each mobile manipulator. Aiming at the dynamic inhomogeneity and motion redundancy of the mobile manipulator, a hierarchical coordinated path planning method and a dynamic optimization strategy are proposed by referring to human behavior when completing tasks. The path of the mobile manipulator is planned offline. The multiple varieties and specifications of the pipe determine that the same manipulator has different path planning for different products. Flexible control technology is to study the adaptive grasp of the manipulator in different varieties and specifications of the pipe, and to study how to ensure the optimal performance indicators of the mobile manipulator under the premise of avoiding obstacles. The distance, speed, time and other technical indexes of each mobile manipulator were studied according to different aircraft duct manufacturing processes, and the optimal path from the initial state to the target state could be achieved.
 

4.Research on fast clip changing technology of manipulator

The variety and specifications of the pipe determine that the grasping clamp of the same manipulator for different pipe diameters is different, so the study of the rapid clamping change technology of the manipulator can better improve the level of flexible manufacturing in the production line.

Our Advantage

1. Good quality: 1) high-quality raw materials 2) brand-name accessories 3) ISO 9001 certification, AS9100D certification, IATF16949 certification, ISO14001 certification, ISO45001 certification and CE certification
2. Good service: 1) Quick response within an hour 2) one to one exclusive service 3) One year warranty lifetime technical support
3. Quick response: 1) 24/7 hotline and email support 2) response within 1 hour Beijing time working day  3) Customer site within 48 hours
4. Fast delivery: 1) We have friendly contacts with 558 freight forwarders in 197 countries around the world 2) 20+ years of export experience 3) FEDEX and UPS and DHL
5. Minimum order quantity&Customized products: In order to better serve the purpose of customers, we usually use flexible and free MOQ, efficient and convenient
6. Accept OEM/ODM:1) comprehensive analysis of customer needs 2) tailor-made technical solutions 3) customized development services

Company Profile

Zhejiang King-Mazon Intelligent Manufacturing Corp., Ltd.. (hereinafter referred to as "King-Mazon") is a national high-tech enterprise specializing in the research of plastic forming technology of metal pipes, research and development of intelligent complete sets of equipment, scientific research, production and sales of metal pipe fittings. The company was founded in July 2003, with a registered capital of 173,133,333 RMB(including subsidiaries). The first phase of the plant covers an area of 14,440 square meters and the second phase of the plant covers an area of 34,163 square meters. There are 173 employees, including 58 R&D personnel, more than 60% of whom are doctors and senior titles. Team leader Mr. Lin Weiming is a doctor of intelligent manufacturing, professor-level senior engineer, engaged in professional 30+ years, King-Mazon has built postdoctoral research stations, key laboratories, key research and development centers and other scientific research platforms, drafted 5 national, drafted 14 industry standards, obtained 43 invention patents, software copyright 44. Products are mainly used in aircraft, rockets, aviation engines, aerospace engines, gas turbines, high-speed rail, nuclear power, ships, automobiles, motorcycles, precision instruments, new energy equipment and other fields.

 

 

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FAQ

1.Are you the manufacture?Can we visit your factory?
1)Our company was founded in 2003, with more than 20 years of custom machinery and pipe processing experience, with professional custom research and development capabilities.
2)Located in Jinyun, Lishui, Zhejiang Province, welcome to the beautiful mountain city inspect

2.What's your main product and what is your main foreign market?
1)Main products are pipe bending equipment and precision pipe. Bending equipment, pipe end forming equipment, pipe bending and forming tooling applied in  airplane, aircraft, engine, vessel, unclear power, automobile and so on industry.
2)Undertake a variety of pipes, fittings design, processing.In the field of pipe bending processing has a unique advanced technology, can provide inexpensive products. Machines and toolings are mainly exported to Germany, the United Kingdom, the United States, Australia and so on regions.

3.Do you provide any training to make sure our user can operate the machine very well?
1) We will provide detailed video and instruction book for this machine;
2) We also offer training in our factory to all the clients,and we will arrange everything for you during these days in our city, to make sure every client will be the expert in using our machine!

4.Our machine warranty is one year(Can be negotiated and adjusted according to demand), we use high-quality raw materials and brand-name accessories, wear parts also have spare parts, to ensure the service life of the equipment. We can also send technicians to the customer's factory to do after-sales service.

5.What kind of solution you can offer to make sure your pipe bending machine can do our job?
1)Before you start ordering this valuable machine, you can provide us with your workpiece drawings
2)We will assist you in confirming the model of our machine based on the pipeline information you provided. We can design molds for your product and provide free samples to ensure that your product is qualified before we can confirm the order and provide sample videos.?


6.How long is your delivery time?
Usually 30-45 days after received advanced payment. Also depends on the item quantity and type. ?

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